Automatic Liquid Pail Filling Machine for Real Stone Paint with Crown Lid: Efficient, Eco-Friendly, and User-Friendly

Overview

The Automatic Liquid Pail Filling Machine is designed for high-speed, precise filling of real stone paints, solvents, and other hazardous or viscous liquids into 5-gallon pails with crown lid sealing. This machine combines automated filling, integrated capping, and eco-friendly design to ensure safety, accuracy, and sustainability while minimizing operator intervention.

Key Features

1. Fully Automatic Operation

• Touchscreen Interface: Intuitive HMI (Human-Machine Interface) for recipe selection, weight adjustment, and status monitoring.

• One-Button Start/Stop: Minimal training required; automated workflow reduces labor costs.

• Integrated Conveyor: Automatically indexes pails for filling and capping, ensuring seamless workflow.

2. Precision Weighing & Filling

• High-Accuracy Load Cells: ±0.2% accuracy for consistent fill weights, reducing overfill and waste.

• Flow Control Valves: Adjustable filling speeds for thin to thick liquids (e.g., real stone paint, epoxy).

• Drip-Free Nozzles: Anti-clog design with drip prevention to avoid mess and contamination.

3. Crown Lid Capping System

• Automated Sealing: Press-fit crown lids with preset torque for airtight seals, preventing leaks or evaporation.

• Lid Dispensing: Compatible with pre-cut lids or roll feeders for continuous operation.

• Optional Nitrogen Blanketing: Inert gas purging to maintain product integrity and reduce oxidation.

4. Environmental Sustainability

• Low-Emission Design: Energy-efficient motors and pneumatics reduce power consumption.

• Spill Prevention: Drip trays and spill-proof nozzles minimize environmental contamination.

• Recyclable Materials: Stainless steel construction and compatibility with eco-friendly pails.

5. Safety & Compliance

• ATEX/IECEx Certification (Optional): Explosion-proof models available for hazardous environments.

• Dust & Moisture Protection: IP54-rated enclosures for harsh industrial conditions.

• Emergency Stop: Redundant safety features to halt operation instantly if needed.

6. User-Friendly & Low Maintenance

• Sanitary Design: Stainless steel surfaces and quick-release components for easy cleaning.

• Remote Troubleshooting: IoT-enabled diagnostics for rapid issue resolution.

• Modular Upgrades: Scalable to add features like labeling, coding, or full automation.

Technical Specifications

• Filling Range: 1–5 gallons per pail (customizable for larger containers).

• Speed: Up to 120 pails/hour (dependent on product viscosity and capping speed).

• Accuracy: ±0.2% of target weight.

• Power Requirements: 220V/50Hz or 110V/60Hz (energy-efficient system).

• Materials: 304/316L stainless steel (corrosion-resistant and food-grade options).

• Nozzle Type: High-viscosity, anti-clog nozzle with adjustable flow rate.

• Capping System: Servo-driven crown lid press with torque control.

• Display: Touchscreen HMI with multilingual support and recipe storage.

Operation Steps

1. Pait Placement: Operator loads empty pails onto the conveyor.

2. Recipe Selection: Touchscreen selects fill weight, speed, and capping settings.

3. Automatic Filling: Machine weighs in real time, filling to target weight with drip-free precision.

4. Crown Lid Sealing: Automated capping applies lids with controlled torque.

5. Discharge: Filled and sealed pails exit the conveyor for labeling or packaging.

Applications

• Real Stone Paints: Viscous, solvent-based coatings for decorative concrete.

• Industrial Coatings: Epoxy, polyurethane, and other high-viscosity liquids.

• Hazardous Chemicals: Flammable solvents, thinners, and adhesives.

• Food-Grade Products: Oils, sauces, or syrups (with food-grade stainless steel option).

Benefits

1. Efficiency: Fully automatic operation reduces labor costs and increases throughput.

2. Precision: High-accuracy filling minimizes overfill, saving materials and costs.

3. Eco-Friendly: Spill prevention and energy efficiency reduce environmental impact.

4. Safety: ATEX options and drip-free nozzles ensure operator and workplace safety.

5. Simplicity: Touchscreen controls and modular design make setup and maintenance easy.

6. Scalability: Suitable for small to large production runs; upgradeable for future needs.

Why Choose This Machine?

This Automatic Pail Filling Machine offers a reliable, sustainable, and user-friendly solution for real stone paint manufacturers. Its precision, speed, and eco-friendly design make it ideal for high-volume production while ensuring operator safety and compliance. Whether you’re filling 5-gallon pails or larger containers, this machine delivers consistent quality and low maintenance at an attractive price point.

Contact us today for a personalized quote or demo!