GZM-25H Automatic Pail Filler with Crown Lid, Touch Screen, Explosion-Proof for Chemical Solvents

Overview

The GZM-25H is a high-performance, automatic pail filling machine designed for chemical solvents and hazardous liquids in industrial settings. It features explosion-proof construction, a touchscreen interface, and integrated crown lid sealing, making it ideal for chemical plants, petrochemical facilities, and other environments requiring safety, precision, and efficiency.

Key Features

1. Explosion-Proof Design (ATEX/IECEx Certified)

• Suitable for Hazardous Zones: Rated for Class I, Division 1, Group D (ATEX Zone 1/21).

• Intrinsically Safe Components: Prevents sparks or heat-induced ignition in flammable atmospheres.

• Stainless Steel Construction: 304/316L grade for corrosion resistance and durability.

2. Precision Filling for Hazardous Liquids

• Volumetric/Gravimetric Filling: Accuracy of ±0.5% for solvents, acids, bases, and other chemicals.

• Adjustable Flow Control: Prevents splashing or foaming during filling.

• Nozzle Options: Anti-clog, self-venting nozzles for viscous or volatile liquids.

3. Integrated Crown Lid Sealing

• Automatic Lid Placement: Picks and seals crown lids onto filled pails.

• Vacuum or Nitrogen Blanketing (Optional): Minimizes vapor buildup and prevents contamination.

• Sealed Lids: Ensures leak-proof storage and safe transport of hazardous materials.

4. Touchscreen HMI (Human-Machine Interface)

• Intuitive Operation: Easy programming for fill volumes, lid types, and production batches.

• Batch Memory: Store settings for multiple products or pail sizes (e.g., 5L, 15L, 25L).

• Multilingual Support: Customizable languages for global use.

5. Safety & Compliance

• ATEX/IECEx Certification: Complies with European and international explosion-proof standards.

• Emergency Stop & Interlocks: Ensures operator safety during unexpected events.

• Drip Trays & Containment: Captures spills for easy cleanup and environmental protection.

6. Automation & Integration

• Conveyor System: Seamlessly connects with upstream (empty pail feeding) and downstream (labeling, palletizing) equipment.

• Remote Monitoring (Optional): IoT-enabled diagnostics for real-time performance tracking.

• Customizable Output: Integrates with labeling machines, weighing scales, or data logging systems.

Technical Specifications

• Filling Range: 5–25 liters per pail (adjustable in 0.1L increments).

• Speed: Up to 600 pails/hour (depending on pail size and liquid viscosity).

• Accuracy: ±0.5% of target volume.

• Power Requirements: 220V/50Hz or 110V/60Hz (customizable).

• Lid Compatibility: Standard crown lids (diameter: 30–70mm, adjustable).

• Safety Rating: IP65 (dust and water resistant).

• Explosion-Proof Rating: ATEX II 3D / IECEx ia IIB T4.

Operation Steps

1. Empty Pail Feeding: Automated conveyor transports empty pails to the filling station.

2. Pre-Weighing (Optional): Checks pail weight before filling begins.

3. Filling: Dispense chemical solvents at controlled flow rates, monitored by load cells or flow meters.

4. Crown Lid Application:

• Lid pickup mechanism retrieves a crown lid.

• Sealing unit compresses and seals the lid onto the pail.

5. Post-Weighing (Optional): Verifies final weight for quality control.

6. Discharge: Filled and sealed pails move downstream for labeling, capping, or palletizing.

Applications

• Chemical Solvents: Acetic acid, ethanol, isopropanol, toluene, etc.

• Petrochemical Products: Fuels, oils, and hydrocarbons.

• Industrial Chemicals: Acids, bases, adhesives, and specialty fluids.

• Pharmaceuticals: Solvents and intermediates requiring hazardous area compliance.

Benefits

1. Safety First: Explosion-proof design ensures compliance with hazardous area regulations.

2. High Accuracy: Precision filling minimizes product waste and ensures consistent batches.

3. Efficiency: High-speed operation (up to 600 pails/hour) with automated lid sealing.

4. User-Friendly: Touchscreen interface simplifies operation and reduces training time.

5. Low Maintenance: Robust stainless steel construction with easy-clean components.

6. Scalability: Easily integrates with larger production lines for automated workflows.

Why Choose GZM-25H?

The GZM-25H combines explosion-proof safety, precision filling, and integrated crown lid sealing into a single, user-friendly solution. Its advanced automation, compliance with ATEX/IECEx standards, and versatility make it perfect for chemical plants, petrochemical facilities, and other hazardous environments. Contact us for a customized quote or demo!