High Efficiency Filling Machines 5 Gallon Pail Filling Equipment for Chemical Materials_
High Efficiency 5-Gallon Pail Filling Machine for Chemical Materials
Overview
The 5-Gallon Pail Filling Machine is designed for high-speed, precision filling of chemical materials, adhesives, solvents, oils, and other industrial fluids into 5-gallon pails. It combines automated flow control, drip-free technology, and safety features to ensure efficient, accurate, and contamination-free operations.
Key Features
Precision Filling
Load Cell Weighing System: Accurately fills pails to target weight (±0.2% accuracy).
Flow Control Valve: Adjustable flow rates (e.g., 1–10 L/min) via HMI or PLC.
Anti-Drip Nozzle: Ceramic or stainless steel nozzle with pneumatic actuation to prevent leaks.
High Efficiency
Cycle Time: <30 seconds per pail (depends on material viscosity and flow rate).
Automated Conveyor: Integrated roller or belt conveyor for continuous loading/unloading.
Multi-Pail Clamping: Simultaneous filling of multiple pails (optional).
Chemical Compatibility
Materials: 304/316L stainless steel, PTFE seals, and FKM gaskets for corrosion resistance.
ATEX/IECEx Certification: Safe for explosive atmospheres (Zone 1/21).
Static Dissipation: Conductive hoses and grounding systems to prevent sparks.
User-Friendly Operation
Touchscreen HMI: Preset recipes, customizable flow rates, and diagnostics.
Remote Control (Optional): Wireless operation via tablet or smartphone.
Quick Changeover: Tool-free nozzle swaps for different container sizes.
Safety & Compliance
Vacuum Breaker: Eliminates airlocks during filling of thixotropic or foaming materials.
Nitrogen Purge (Optional): Inert gas blanketing to prevent oxidation or contamination.
Emergency Stop: Redundant safety systems for immediate shutdown.
Customization Options
Barcode Scanning: Track batches and ensure traceability.
Automated Lidding/Sealing: Add-on modules for capping or sealing pails.
CIP Cleaning System: Automatic cleaning-in-place for hygiene and maintenance.
Technical Specifications
Filling Range: 1–5 gallons (adjustable in 0.1L increments).
Accuracy: ±0.2% of target weight.
Materials: 304/316L stainless steel, PTFE seals, FKM gaskets.
Safety Certification: ATEX, IECEx, CE.
Power Requirements: 220V/50Hz or 110V/60Hz (customizable).
Environment Rating: IP65 (dust and water resistant).
Operation Steps
Container Placement: Position the 5-gallon pail under the filling nozzle via conveyor.
Start Cycle: Initiate via HMI touchscreen or foot pedal.
Flow Control: The pump dispenses material at a controlled rate, monitored by load cells.
Nitrogen Purge (If Equipped): Inert gas blanketing to prevent foaming or contamination.
Shutdown: Automatic stop when target weight is reached; nozzle retracts to prevent dripping.
Cleanup: Nozzle purges automatically with solvent or air (optional CIP system).
Applications
Chemicals & Solvents: Industrial cleaners, acids, bases, and specialty chemicals.
Adhesives & Coatings: High-viscosity glues, sealants, and coatings.
Oils & Lubricants: Engine oils, greases, and hydraulic fluids.
Pharmaceuticals & Cosmetics: Topical gels, ointments, and viscous formulations.
Food & Beverage: Syrups, sauces, and high-viscosity dressings.
Benefits
High Speed: Rapid cycle times for maximum productivity.
Precision: Accurate filling with minimal overfill or underfill.
Drip-Free Operation: Anti-drip nozzles and vacuum breakers minimize mess and waste.
Safety: ATEX/IECEx compliance and static dissipation for hazardous environments.
Customization: Tailored for specific materials, container types, and flow requirements.
Low Maintenance: Robust construction and CIP compatibility reduce downtime.
Why Choose Us?
As a manufacturer, we specialize in high-efficiency filling solutions for chemical materials and industrial fluids. Our machines combine precision, safety, and ease of use to meet your toughest challenges. Contact us for a tailored quote or consultation!
Immediate Order:
Website: http://m.xtsy120.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
